STL Zoo Distribution Center Warehouse - MEP Document Review

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STL Zoo Distribution Center Warehouse - MEP Document Review

MEP Document Review

STL Zoo Distribution Center Warehouse

Complete MEP bid set review for Project #23002 at 796 Merus Ct., St. Louis, MO 63026. Designed by Hellmuth-Bicknese & Associates. Bid Set dated 06/26/2023.

Prepared for PKM Engineering·September 2026·5 documents, 54 sheets

6
Mechanical Sheets
M-001 through MD-100
8
Electrical Sheets
E-000 through ED-001
5
Plumbing Sheets
P-001 through PD-001
2
Fire Protection
FP-001, FP-101
Mechanical 6 sheets: M-001, M-002, M-100, M-500, M-600, MD-100

HVAC Systems Overview

Warehouse renovation with mixed heating/cooling strategy: gas-fired unit heaters for high-bay warehouse zones, ductless split (VRF) systems for office/break room spaces, and roof-mounted exhaust fans with interlocked makeup air.

Ductless Split System Schedule

MarkManufacturerCassetteServesTonsRefrigerantMBH ClgMBH Htg
AC-2,5LGLMN180HV / FT-QG1W0Offices0.5R-410A78
AC-1,4LGLMN076HV / FT-QG1W0Offices1.0R-410A1213.8
AC-3LGLCN188HV / FT-QG1W0Break Room1.5R-410A1820.8

Condensing Unit

MarkManufacturerModelServesTonsRefrigerantClg MBHHtg MBHWeight (lbs)
CU-1LGLMU601HVRooms5R-410A6064250

Gas Unit Heater Schedule

MarkModelEff %CFMInput MBHOutput MBHTemp RiseMotorDuct Dia (in)
UH-1 through UH-9GG060 or equiv.82.01,1001/10 - 0.075/10507.560°F230/1/605 × 5

9 gas-fired unit heaters total, each with 4" flue through roof. 3/4" gas pipe connection to existing mains with shut-off valve. Thermostat mounted on pipe nipple at 12'-0" AFF.

Exhaust Fan Schedule

MarkManufacturerModelCFMSP (in w.c.)DriveRPMHP
EF-1Loren Cook195C664,0000.2Belt1,725695
EF-2Loren Cook195C664,0000.2Belt1,725695
EF-3Loren Cook195C664,0000.2Belt1,725695
EF-4GreenheckSP-B110-L-QD1000.3—900812 VA

EF-1, EF-2, EF-3 serve warehouse (26"x26" E/A). EF-4 serves bathroom. Factory speed controller on EF-1 through EF-3. Occupancy sensor with 15-min delayed-off control.

Intake Air Hood

MarkModelCFMOpening SizeFace VelocitySP
IAH-148x46G12,00087x8549'x49'0.146

Mill finish aluminum with birdscreen. Anti-condensate coating, low-leak type 24V motorized damper, 14" factory curb with extended base for access panel. Interlocked with EF-1, EF-2, EF-3: when exhaust fans are operational, motorized damper activates IAH-1 for makeup air.

Branch Distribution Units

MarkManufacturerModelMax CFMNom CFMPipe ConnectionElectrical
BDU-1LGPMBD362048163/8 x 2 in / 3/8 x 2 out208-230/1
BDU-2LGPMBD362048163/8 x 2 in / 3/8 x 2 out208-230/1

Louver Schedule

MarkLocationModelCFMSize
L-1Wall MountedELF375DXD12512x12
L-2Wall MountedELF375DXD5012x12

Aluminum birdscreen. Galvanized sheet metal plenum full size of louver. Insulate plenum with 2" thick insulation. Connect O/A duct to plenum. Low-leak type damper (equiv. to Ruskin CD50) with 24V actuator and transformer.

Outside Air Provisions

Office spaces receive dedicated OA through wall louvers and ductless splits:

  • AC-1: 4" dia, 25 CFM
  • AC-2: 6" dia, 50 CFM
  • AC-3: 8" dia, 125 CFM
  • AC-4: 4" dia, 25 CFM
  • AC-5: 6" dia, 75 CFM
  • Office 10: 4" dia, 25 CFM
  • Office 11: 4" dia, 25 CFM

Demolition Scope (MD-100)

  • Existing 42"x20" intake air duct up to roof intake dome to be replaced
  • Existing 25"x25" roof openings up to exhaust fans to be replaced
  • Existing gas unit heaters (UH-3, UH-4, UH-5, UH-6) to be removed; cap gas piping at mains, remove 5" flues through roof, patch roof
  • 3/4" gas line to existing water heater to remain
  • Existing bath exhaust fan and 10"x3-1/2" exhaust duct to be replaced for future

Pipe Insulation

Copper tube: ASTM B-88, Type K or ASTM B 280, Type ACR. Fittings: ASME B16.22, Solder ASTM B 32 (95-5 tin antimony or alloy HB solder). CPVC Plastic: ASTM F 441, Schedule 40, CPVC socket-type per ASTM F 438.

  • Pipe diameter ≤ 1": 1/2" thick insulation
  • Pipe diameter > 1.5": 1-1/2" thick insulation
  • Flexible closed-cell elastomeric: ASTM C 534, Type I, NFPA 90A, with exterior exposure UV/ozone/moisture resistant 30 mil PVC jacket

Key Mechanical Notes

  • All equipment shown for "reference only" regarding structural support. Contractor responsible for structural adequacy and code compliance
  • Contractor shall provide balance report by AABC or NEBB certified air balance contractor
  • Minimum 10'-0" horizontal clearance between mechanical equipment and combustion air intakes
  • 2018 IECC energy code applies
  • One-year warranty on work and materials from final acceptance
Electrical 8 sheets: E-000, E-001, E-100, E-101, E-400, E-500, FA-501, ED-001

Power Distribution

Complete electrical renovation: new 400A main distribution panel with sub-panels, all 208Y/120V, 3-phase/4-wire service.

Panel Summary

PanelRatingVoltagePhaseTypeEst. DemandFeeds
MDP400A Main CB208Y/120V3Φ/4WNEMA 1 Surface~71.2 kVAAll sub-panels, UHs, CU-1, freezer
EF1200A MLO208Y/120V3ΦSub-panel~44 kVALighting, receptacles, exhaust fans, walk-in units
EF4100A MCB120/208V1ΦSub-panel~3 kVAExisting loads to remain
EF6100A MLO208Y/120V3ΦSub-panel<1 kVAReconnected receptacles, washer, dryer

All panels rated 22,000A symmetrical AIC. MDP at ~49% loaded, significant spare capacity. Existing 4" conduit to utility transformer remains.

HVAC Electrical Connections

EquipmentQtyBreakerVAPanel
Unit Heaters (UH-1 to UH-9)915A/2P, 208V768 ea.MDP
Condensing Unit (CU-1)140A/2P0 (verify)MDP-17,19
Blower Distribution (BDU-1, BDU-2)220A/2P1,129 ea.MDP
Exhaust Fans (EF-1 to EF-3)330A/3P NF disc.variesMDP & EF1
Walk-In Freezer Condensers250A each~4,800 ea.MDP
Walk-In Cooler Condenser115A/3P1,129EF1
CU-1 shows 0 VA on the panel schedule. The actual MCA/MOCP must be confirmed against the mechanical schedules. This is a coordination gap between the electrical and mechanical drawings.

Lighting and Controls

  • Starcco "Quick-Tric" modular lighting control system in designated areas
  • Dual-technology occupancy sensors (wall and ceiling mounted)
  • Integral occupancy sensors on warehouse fixtures
  • Emergency exit signs on unswitched circuits

Fire Alarm (FA-501)

Fire alarm system included in the electrical set (sheet FA-501). System details part of the electrical scope.

Revisions

Revision 1 dated 06/22/2023 on sheets E-101 and E-500 (4 days before bid set). Revision clouds marked with "Y" on panel schedules.

General Electrical Notes

  • Coordinate outages with Zoo, minimum 72 hours advance notice
  • Firestopping per UL-approved methods; no structural penetrations allowed
  • All 208Y/120V service: confirm all mechanical equipment is 208V rated
  • No VFDs, no BAS/BMS integration, no DDC controls noted
  • Remove all abandoned wiring; existing conduit may be reused at contractor's option
Plumbing 5 sheets: P-001, P-100, P-101, P-501, PD-001

Plumbing Systems

Small restroom renovation scope: demolish existing restroom fixtures, install 3 new ADA-compliant fixtures plus a floor drain. Existing water heater, 1" water service, backflow preventer, mop sink, drinking fountain, and two floor drains all remain.

Fixture Schedule

MarkDescriptionManufacturer / ModelKey Spec
LAV-1Wall-hung lavatoryAmerican Standard Lucerne / Chicago Faucet electronic sensor0.5 GPM, ASSE 1070 TMV, 1/2" CW/HW, 2" waste
WC-1Floor-mount water closetAmerican Standard Madera / Sloan Royal 111 flush valve1.28 GPF, hard-wired, 4" waste, 1" CW
OB-1Washing machine outlet boxSioux Chief 696-R2313MF, fire-rated recessed1/2" CW/HW, 2" waste
FD-1Floor drainWatts FD-100-A epoxy-coated cast ironTrap primer, 2" waste

Piping

  • 1" main supply, 3/4" to water heater, 1/2" branches
  • 4" main drain, 3"/2" waste/vent branches
  • RPZ backflow preventer required if not existing, installed at 4'-0" AFF
  • Sanitary video survey/scope required before bid/construction

HVAC Coordination Items

  • Walk-in cooler condensate must drain indirectly into existing floor drain (coordinate with refrigeration contractor)
  • Minimum 10'-0" separation between plumbing vents/flues and any fresh air intake
  • Condensate drain pipe at 1% grade
  • Alternate bid included for water heater replacement

Revisions

Revision 1 dated 06/22/2023 on sheets P-101 and P-501 (no description provided).

Fire Protection 2 sheets: FP-001, FP-101

Fire Protection

Minimal fire protection package covering modification and repair of the existing wet-pipe sprinkler system. Not a new system design. Existing fire riser and service remain.

System Details

  • System type: Existing wet-pipe sprinkler
  • Hazard classification: Light Hazard per NFPA 13 (all zones: offices, break rooms, toilet, warehouse)
  • Design density/area: Not explicitly stated; NFPA 13 Light Hazard default is 0.10 GPM/ft² over 1,500 ft²
  • Hydraulic calcs: Expected from sprinkler subcontractor

Scope of Work

  • Modify existing sprinkler piping to accommodate new structure (requires structural drawing coordination)
  • Test and replace sprinkler piping damaged by roof failure
  • Adjust coverage for walk-in cooler removal (Room 1)

No fire pump, FDC, or backflow preventer specified. No fire alarm, smoke control, or fire/smoke damper drawings in this set. No revisions logged.

Modular Buildings Submittal 33 pages, annotated

Starrco Modular In-Plant Offices

Two modular office buildings (Jobs #47313 and #47312) supplied by Industrial Shelving Systems for the distribution center. Starrco StarrSpace SS3000-DL panels.

Building Specs

SpecValue
Panel typeSS3000-DL, 3" thick non-combustible
InsulationR-11, STC 28
ClassificationClass 1 non-combustible
FinishVinyl-covered gypsum with polystyrene core
StructureExtruded aluminum framing (6063-T6 / T6005A-T61)
Roof22 ga. steel roof deck
System height9'-0"

Job #47313 (Shipping/Receiving Office + Office)

  • 23'-0" long, 8'W × 6'H steel framed opening
  • 2 wall-mount A/C units (AC-1, AC-2)
  • Annotation: flip door swing pending Zoo approval

Job #47312 (Office 10 + Office 11)

  • 8'-3" wide, two rooms
  • 2 wall-mount A/C units (AC-3, AC-4)
  • 125A / 8-space electrical panel

MEP in Modular Units

  • HVAC: 4 wall-mount A/C units total, with outside air ducts (4" at 25 CFM and 6" at 50 CFM)
  • Electrical: Pre-wired modular system, 120V receptacles, 230V for A/C, GFCI, CAT6 data, 2×4 recessed lights
  • Plumbing: None
No HVAC equipment specs provided. The submittal lists 4 wall-mount A/C units but provides no make, model, capacity (BTU/h), EER, or refrigerant data. PKM should request equipment cut sheets before approving this submittal.

Outstanding Annotations

  • Door swing conflict on Job #47313 flagged, pending Zoo approval
  • Missing modular entry area component noted
  • Color confirmation needed (Gray/Gray/White recommended)

Coordination Items & Action Required

Cross-discipline issues PKM should track before bid or construction.

1

CU-1 electrical load: 0 VA on panel schedule. The condensing unit (5-ton LG LMU601HV, 250 lbs) shows 40A/2P breaker but 0 VA demand. Verify actual MCA/MOCP against mechanical schedule and update panel schedule.

Electrical ↔ Mechanical
2

Modular A/C units have no equipment cut sheets. Four wall-mount A/C units in the Starrco submittals lack make, model, capacity, EER, and refrigerant data. Request cut sheets from Industrial Shelving Systems / Starrco before submittal approval.

Submittal gap
3

No BAS/BMS or DDC controls. Electrical drawings show no building automation integration. If PKM's mechanical design requires variable speed equipment or centralized controls, this must be added to the electrical scope.

Electrical ↔ Mechanical
4

All service is 208Y/120V. No 480V service available. Confirm every piece of mechanical equipment is rated for 208V operation. Walk-in freezer condensers at 50A each need verification.

Electrical ↔ Mechanical
5

Walk-in cooler condensate drainage. Plumbing requires indirect drain connection to existing floor drain. Coordinate with refrigeration contractor and mechanical for routing.

Plumbing ↔ Mechanical
6

Unit heater capacity check. UH-1 through UH-9 at 768 VA each (~2,600 BTU) on electrical schedule. Verify heating adequacy against warehouse heat loss calculations.

Mechanical verification
7

Fire protection has no smoke control or fire/smoke damper info. The FP set is a 2-sheet repair package. No duct smoke detectors, fire dampers, or smoke dampers are referenced. Confirm these aren't required for the renovation scope.

Fire Protection ↔ Mechanical
8

Structural support not evaluated. Mechanical drawings note that Case Engineering has not evaluated structural adequacy for new/relocated equipment, including CU-1 (250 lbs) on roof. Contractor bears responsibility, but PKM should flag this for the GC.

Structural coordination

Source documents: STL ZooElectrical (002) 6-26-23.pdf (8 sheets), STL Zoo Plumbing 6-26-23.pdf (5 sheets), STL Zoo Mechanical (005) 6-26-23.pdf (6 sheets), STL Zoo Fire Protection 6-26-23.pdf (2 sheets), STL Zoo Distribution center Modular Buildings Submittal-anno.pdf (33 pages). All from Hellmuth-Bicknese & Associates, Project #23002, BID SET 06/26/2023. Review performed by extracting and analyzing document content; drawing-level graphical details may require visual verification.

Chart, full screen