MEP Document Review
STL Zoo Distribution Center Warehouse
Complete MEP bid set review for Project #23002 at 796 Merus Ct., St. Louis, MO 63026. Designed by Hellmuth-Bicknese & Associates. Bid Set dated 06/26/2023.
HVAC Systems Overview
Warehouse renovation with mixed heating/cooling strategy: gas-fired unit heaters for high-bay warehouse zones, ductless split (VRF) systems for office/break room spaces, and roof-mounted exhaust fans with interlocked makeup air.
Ductless Split System Schedule
| Mark | Manufacturer | Cassette | Serves | Tons | Refrigerant | MBH Clg | MBH Htg |
|---|---|---|---|---|---|---|---|
| AC-2,5 | LG | LMN180HV / FT-QG1W0 | Offices | 0.5 | R-410A | 7 | 8 |
| AC-1,4 | LG | LMN076HV / FT-QG1W0 | Offices | 1.0 | R-410A | 12 | 13.8 |
| AC-3 | LG | LCN188HV / FT-QG1W0 | Break Room | 1.5 | R-410A | 18 | 20.8 |
Condensing Unit
| Mark | Manufacturer | Model | Serves | Tons | Refrigerant | Clg MBH | Htg MBH | Weight (lbs) |
|---|---|---|---|---|---|---|---|---|
| CU-1 | LG | LMU601HV | Rooms | 5 | R-410A | 60 | 64 | 250 |
Gas Unit Heater Schedule
| Mark | Model | Eff % | CFM | Input MBH | Output MBH | Temp Rise | Motor | Duct Dia (in) |
|---|---|---|---|---|---|---|---|---|
| UH-1 through UH-9 | GG060 or equiv. | 82.0 | 1,100 | 1/10 - 0.075/1050 | 7.5 | 60°F | 230/1/60 | 5 × 5 |
9 gas-fired unit heaters total, each with 4" flue through roof. 3/4" gas pipe connection to existing mains with shut-off valve. Thermostat mounted on pipe nipple at 12'-0" AFF.
Exhaust Fan Schedule
| Mark | Manufacturer | Model | CFM | SP (in w.c.) | Drive | RPM | HP |
|---|---|---|---|---|---|---|---|
| EF-1 | Loren Cook | 195C66 | 4,000 | 0.2 | Belt | 1,725 | 695 |
| EF-2 | Loren Cook | 195C66 | 4,000 | 0.2 | Belt | 1,725 | 695 |
| EF-3 | Loren Cook | 195C66 | 4,000 | 0.2 | Belt | 1,725 | 695 |
| EF-4 | Greenheck | SP-B110-L-QD | 100 | 0.3 | — | 900 | 812 VA |
EF-1, EF-2, EF-3 serve warehouse (26"x26" E/A). EF-4 serves bathroom. Factory speed controller on EF-1 through EF-3. Occupancy sensor with 15-min delayed-off control.
Intake Air Hood
| Mark | Model | CFM | Opening Size | Face Velocity | SP |
|---|---|---|---|---|---|
| IAH-1 | 48x46G | 12,000 | 87x85 | 49'x49' | 0.146 |
Mill finish aluminum with birdscreen. Anti-condensate coating, low-leak type 24V motorized damper, 14" factory curb with extended base for access panel. Interlocked with EF-1, EF-2, EF-3: when exhaust fans are operational, motorized damper activates IAH-1 for makeup air.
Branch Distribution Units
| Mark | Manufacturer | Model | Max CFM | Nom CFM | Pipe Connection | Electrical |
|---|---|---|---|---|---|---|
| BDU-1 | LG | PMBD3620 | 48 | 16 | 3/8 x 2 in / 3/8 x 2 out | 208-230/1 |
| BDU-2 | LG | PMBD3620 | 48 | 16 | 3/8 x 2 in / 3/8 x 2 out | 208-230/1 |
Louver Schedule
| Mark | Location | Model | CFM | Size |
|---|---|---|---|---|
| L-1 | Wall Mounted | ELF375DXD | 125 | 12x12 |
| L-2 | Wall Mounted | ELF375DXD | 50 | 12x12 |
Aluminum birdscreen. Galvanized sheet metal plenum full size of louver. Insulate plenum with 2" thick insulation. Connect O/A duct to plenum. Low-leak type damper (equiv. to Ruskin CD50) with 24V actuator and transformer.
Outside Air Provisions
Office spaces receive dedicated OA through wall louvers and ductless splits:
- AC-1: 4" dia, 25 CFM
- AC-2: 6" dia, 50 CFM
- AC-3: 8" dia, 125 CFM
- AC-4: 4" dia, 25 CFM
- AC-5: 6" dia, 75 CFM
- Office 10: 4" dia, 25 CFM
- Office 11: 4" dia, 25 CFM
Demolition Scope (MD-100)
- Existing 42"x20" intake air duct up to roof intake dome to be replaced
- Existing 25"x25" roof openings up to exhaust fans to be replaced
- Existing gas unit heaters (UH-3, UH-4, UH-5, UH-6) to be removed; cap gas piping at mains, remove 5" flues through roof, patch roof
- 3/4" gas line to existing water heater to remain
- Existing bath exhaust fan and 10"x3-1/2" exhaust duct to be replaced for future
Pipe Insulation
Copper tube: ASTM B-88, Type K or ASTM B 280, Type ACR. Fittings: ASME B16.22, Solder ASTM B 32 (95-5 tin antimony or alloy HB solder). CPVC Plastic: ASTM F 441, Schedule 40, CPVC socket-type per ASTM F 438.
- Pipe diameter ≤ 1": 1/2" thick insulation
- Pipe diameter > 1.5": 1-1/2" thick insulation
- Flexible closed-cell elastomeric: ASTM C 534, Type I, NFPA 90A, with exterior exposure UV/ozone/moisture resistant 30 mil PVC jacket
Key Mechanical Notes
- All equipment shown for "reference only" regarding structural support. Contractor responsible for structural adequacy and code compliance
- Contractor shall provide balance report by AABC or NEBB certified air balance contractor
- Minimum 10'-0" horizontal clearance between mechanical equipment and combustion air intakes
- 2018 IECC energy code applies
- One-year warranty on work and materials from final acceptance
Power Distribution
Complete electrical renovation: new 400A main distribution panel with sub-panels, all 208Y/120V, 3-phase/4-wire service.
Panel Summary
| Panel | Rating | Voltage | Phase | Type | Est. Demand | Feeds |
|---|---|---|---|---|---|---|
| MDP | 400A Main CB | 208Y/120V | 3Φ/4W | NEMA 1 Surface | ~71.2 kVA | All sub-panels, UHs, CU-1, freezer |
| EF1 | 200A MLO | 208Y/120V | 3Φ | Sub-panel | ~44 kVA | Lighting, receptacles, exhaust fans, walk-in units |
| EF4 | 100A MCB | 120/208V | 1Φ | Sub-panel | ~3 kVA | Existing loads to remain |
| EF6 | 100A MLO | 208Y/120V | 3Φ | Sub-panel | <1 kVA | Reconnected receptacles, washer, dryer |
All panels rated 22,000A symmetrical AIC. MDP at ~49% loaded, significant spare capacity. Existing 4" conduit to utility transformer remains.
HVAC Electrical Connections
| Equipment | Qty | Breaker | VA | Panel |
|---|---|---|---|---|
| Unit Heaters (UH-1 to UH-9) | 9 | 15A/2P, 208V | 768 ea. | MDP |
| Condensing Unit (CU-1) | 1 | 40A/2P | 0 (verify) | MDP-17,19 |
| Blower Distribution (BDU-1, BDU-2) | 2 | 20A/2P | 1,129 ea. | MDP |
| Exhaust Fans (EF-1 to EF-3) | 3 | 30A/3P NF disc. | varies | MDP & EF1 |
| Walk-In Freezer Condensers | 2 | 50A each | ~4,800 ea. | MDP |
| Walk-In Cooler Condenser | 1 | 15A/3P | 1,129 | EF1 |
Lighting and Controls
- Starcco "Quick-Tric" modular lighting control system in designated areas
- Dual-technology occupancy sensors (wall and ceiling mounted)
- Integral occupancy sensors on warehouse fixtures
- Emergency exit signs on unswitched circuits
Fire Alarm (FA-501)
Fire alarm system included in the electrical set (sheet FA-501). System details part of the electrical scope.
Revisions
Revision 1 dated 06/22/2023 on sheets E-101 and E-500 (4 days before bid set). Revision clouds marked with "Y" on panel schedules.
General Electrical Notes
- Coordinate outages with Zoo, minimum 72 hours advance notice
- Firestopping per UL-approved methods; no structural penetrations allowed
- All 208Y/120V service: confirm all mechanical equipment is 208V rated
- No VFDs, no BAS/BMS integration, no DDC controls noted
- Remove all abandoned wiring; existing conduit may be reused at contractor's option
Plumbing Systems
Small restroom renovation scope: demolish existing restroom fixtures, install 3 new ADA-compliant fixtures plus a floor drain. Existing water heater, 1" water service, backflow preventer, mop sink, drinking fountain, and two floor drains all remain.
Fixture Schedule
| Mark | Description | Manufacturer / Model | Key Spec |
|---|---|---|---|
| LAV-1 | Wall-hung lavatory | American Standard Lucerne / Chicago Faucet electronic sensor | 0.5 GPM, ASSE 1070 TMV, 1/2" CW/HW, 2" waste |
| WC-1 | Floor-mount water closet | American Standard Madera / Sloan Royal 111 flush valve | 1.28 GPF, hard-wired, 4" waste, 1" CW |
| OB-1 | Washing machine outlet box | Sioux Chief 696-R2313MF, fire-rated recessed | 1/2" CW/HW, 2" waste |
| FD-1 | Floor drain | Watts FD-100-A epoxy-coated cast iron | Trap primer, 2" waste |
Piping
- 1" main supply, 3/4" to water heater, 1/2" branches
- 4" main drain, 3"/2" waste/vent branches
- RPZ backflow preventer required if not existing, installed at 4'-0" AFF
- Sanitary video survey/scope required before bid/construction
HVAC Coordination Items
- Walk-in cooler condensate must drain indirectly into existing floor drain (coordinate with refrigeration contractor)
- Minimum 10'-0" separation between plumbing vents/flues and any fresh air intake
- Condensate drain pipe at 1% grade
- Alternate bid included for water heater replacement
Revisions
Revision 1 dated 06/22/2023 on sheets P-101 and P-501 (no description provided).
Fire Protection
Minimal fire protection package covering modification and repair of the existing wet-pipe sprinkler system. Not a new system design. Existing fire riser and service remain.
System Details
- System type: Existing wet-pipe sprinkler
- Hazard classification: Light Hazard per NFPA 13 (all zones: offices, break rooms, toilet, warehouse)
- Design density/area: Not explicitly stated; NFPA 13 Light Hazard default is 0.10 GPM/ft² over 1,500 ft²
- Hydraulic calcs: Expected from sprinkler subcontractor
Scope of Work
- Modify existing sprinkler piping to accommodate new structure (requires structural drawing coordination)
- Test and replace sprinkler piping damaged by roof failure
- Adjust coverage for walk-in cooler removal (Room 1)
No fire pump, FDC, or backflow preventer specified. No fire alarm, smoke control, or fire/smoke damper drawings in this set. No revisions logged.
Starrco Modular In-Plant Offices
Two modular office buildings (Jobs #47313 and #47312) supplied by Industrial Shelving Systems for the distribution center. Starrco StarrSpace SS3000-DL panels.
Building Specs
| Spec | Value |
|---|---|
| Panel type | SS3000-DL, 3" thick non-combustible |
| Insulation | R-11, STC 28 |
| Classification | Class 1 non-combustible |
| Finish | Vinyl-covered gypsum with polystyrene core |
| Structure | Extruded aluminum framing (6063-T6 / T6005A-T61) |
| Roof | 22 ga. steel roof deck |
| System height | 9'-0" |
Job #47313 (Shipping/Receiving Office + Office)
- 23'-0" long, 8'W × 6'H steel framed opening
- 2 wall-mount A/C units (AC-1, AC-2)
- Annotation: flip door swing pending Zoo approval
Job #47312 (Office 10 + Office 11)
- 8'-3" wide, two rooms
- 2 wall-mount A/C units (AC-3, AC-4)
- 125A / 8-space electrical panel
MEP in Modular Units
- HVAC: 4 wall-mount A/C units total, with outside air ducts (4" at 25 CFM and 6" at 50 CFM)
- Electrical: Pre-wired modular system, 120V receptacles, 230V for A/C, GFCI, CAT6 data, 2×4 recessed lights
- Plumbing: None
Outstanding Annotations
- Door swing conflict on Job #47313 flagged, pending Zoo approval
- Missing modular entry area component noted
- Color confirmation needed (Gray/Gray/White recommended)
Coordination Items & Action Required
Cross-discipline issues PKM should track before bid or construction.
CU-1 electrical load: 0 VA on panel schedule. The condensing unit (5-ton LG LMU601HV, 250 lbs) shows 40A/2P breaker but 0 VA demand. Verify actual MCA/MOCP against mechanical schedule and update panel schedule.
Electrical ↔ MechanicalModular A/C units have no equipment cut sheets. Four wall-mount A/C units in the Starrco submittals lack make, model, capacity, EER, and refrigerant data. Request cut sheets from Industrial Shelving Systems / Starrco before submittal approval.
Submittal gapNo BAS/BMS or DDC controls. Electrical drawings show no building automation integration. If PKM's mechanical design requires variable speed equipment or centralized controls, this must be added to the electrical scope.
Electrical ↔ MechanicalAll service is 208Y/120V. No 480V service available. Confirm every piece of mechanical equipment is rated for 208V operation. Walk-in freezer condensers at 50A each need verification.
Electrical ↔ MechanicalWalk-in cooler condensate drainage. Plumbing requires indirect drain connection to existing floor drain. Coordinate with refrigeration contractor and mechanical for routing.
Plumbing ↔ MechanicalUnit heater capacity check. UH-1 through UH-9 at 768 VA each (~2,600 BTU) on electrical schedule. Verify heating adequacy against warehouse heat loss calculations.
Mechanical verificationFire protection has no smoke control or fire/smoke damper info. The FP set is a 2-sheet repair package. No duct smoke detectors, fire dampers, or smoke dampers are referenced. Confirm these aren't required for the renovation scope.
Fire Protection ↔ MechanicalStructural support not evaluated. Mechanical drawings note that Case Engineering has not evaluated structural adequacy for new/relocated equipment, including CU-1 (250 lbs) on roof. Contractor bears responsibility, but PKM should flag this for the GC.
Structural coordinationSource documents: STL ZooElectrical (002) 6-26-23.pdf (8 sheets), STL Zoo Plumbing 6-26-23.pdf (5 sheets), STL Zoo Mechanical (005) 6-26-23.pdf (6 sheets), STL Zoo Fire Protection 6-26-23.pdf (2 sheets), STL Zoo Distribution center Modular Buildings Submittal-anno.pdf (33 pages). All from Hellmuth-Bicknese & Associates, Project #23002, BID SET 06/26/2023. Review performed by extracting and analyzing document content; drawing-level graphical details may require visual verification.